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Prefilled Syringes

Range of Production and
Component Options

Our prefilled syringe production capabilities facilitate either low-speed syringe filling or high-speed, high-volume filling, supported by corresponding inspection and packaging capacity. Redundant like-in-kind filling lines enable us to increase production potential, mitigate supply risk and ensure on-time delivery. Prefilled syringes undergo weight checking and, when appropriate, terminal sterilization.

We offer a choice of plastic or glass syringes and a variety of product enhancements. Labeling and packaging can be either manual or automated, and syringes can be packaged in bulk or in blister packs, with or without a product insert.

Prefilled Syringe Manufacturing Features

  • Syringe Sizes

    0.5 mL to 20 mL validated volume

  • Filling Mechanisms

    Rotary piston

    Peristaltic

  • Optional Components

    Plunger rod

    Finger flange

    Backstop

    Custom label

Contact Us

Learn more about how we can support your prefilled syringe manufacturing needs.

Related Resources

Considerations and Options for Prefilled Syringes

Convenience, product differentiation and less waste are great reasons for developing a product in a prefilled syringe rather than a vial.

Stopper Migration in Frozen Pre-Filled Syringes

Simtra uses a semi-automated method to assess plunger migration during controlled variations of temperature and pressure with the aid of computer vision tools.

Bringing Your Sterile Injectable Product to Market: Considerations for Collaborating with a Fill Finish CDMO

Considerations include RFP timing, specificity of the RFP and the proposal, close candidate evaluation and a collaborative approach on scope and timeline.